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Are you ready to meet high demand for disposable food trays? Our Large-Sized Food Tray Extrusion Moulds (101-300mm) are built for mass production, forming sturdy trays for airline meals, and supermarket deli sections. With a 300mm width and robust construction, they handle large sheets while maintaining precision on high-speed lines.
101-300mm Compatibility: Form trays in popular sizes, from small sushi plates to large family meal trays. Adjustable side rails let you switch sizes in 15 minutes without replacing the mould, increasing flexibility by 40%.
Heavy-Duty Frame: Reinforced aluminum alloy frame withstands 500+ tons of pressure, reducing warping in 24/7 operations. Tested to maintain accuracy for 18+ months—twice as long as standard models.
Tool-Free Adjustments: Slide-and-lock mechanism with spring-loaded pins makes size changes quick and easy, perfect for mixed production schedules.
High Throughput: Processes 20kg/h of resin, keeping up with lines producing 1,000 trays/min. A dual-cooling system cuts cycle times by 25%, boosting daily output.
Anti-Stick Coating: PFA-based coating on the cavity surface reduces resin waste by 30%, saving thousands of dollars annually on material costs. Resistant to food additives, it stays effective over time.
Precision-Ground Edges: Tray walls are ground to a 90° angle with ±0.05mm tolerance, ensuring clean edges that stack securely. Reduces shipping damage and meets QSR standards like McDonald’s.
Even Heat Distribution: Integrated thermocouples monitor and balance heat across the mould, preventing warped trays that fail inspections.
Food delivery packaging: Create durable PP trays for noodles and rice bowls, used by major delivery platforms. The design ensures tight lid fit, preventing leaks during transit.
Airline Catering: Form lightweight, stackable trays for in-flight meals, meeting FAA safety standards. The aluminum frame is 30% lighter than steel, reducing aircraft weight and fuel use.
Supermarket Deli: Produce clear PET trays for meats and cheeses. Consistent wall thickness enhances product visibility and shelf stability.
Proven in High-Volume Settings: Tested in plants making 1 million trays/day with a 99.5% pass rate. We provide a detailed maintenance plan to help you achieve similar results.
Cost-Effective Design: Modular construction allows replacing only worn parts, lowering total cost of ownership by 20%. Built to last 5+ years, even in tough environments.
Custom Solutions Available: Design unique tray shapes or emboss brand logos. Our in-house team provides 3D models within 48 hours for custom projects.
