| Quantity: | |
|---|---|
Do you need to develop ultra-thin, high-quality food films for niche applications? Our Small-Sized Precision Moulds for Food Film Extrusion are built for labs, pilot lines, and small-scale production. Craft films as thin as 0.05mm for Plastic wrap，shrink labels, and edible packaging, all with micron-level accuracy in a compact design.
Micron-Level Accuracy: Machined to ±5 microns using EDM technology, these moulds ensure consistent film thickness. Critical for barrier films that protect food from moisture and oxygen, reducing material waste by 15%.
Compact and Flexible: Measuring 150mm x 100mm, they fit into tabletop extrusion machines like Brabender or lab-scale units. Ideal for R&D teams testing new film formulas without large equipment changes.
Adjustable Die Gap: A fine-thread handwheel lets you tweak the die gap from 0.05mm to 0.5mm in tiny steps. Test everything from delicate edible films to durable shrink labels with ease.
Low-Friction Surface: Polished to a super-smooth Ra ≤ 0.2μm, the stainless steel surface reduces friction by 30%. Say goodbye to drag marks and thickness variations, even with sensitive materials like PLA.
Precision Temperature Control: Built-in ports for heating/cooling cartridges allow independent zone control (±1°C). Perfect for processing heat-sensitive biodegradable materials like starch blends.
Lightweight Design: Weighing just 5kg, these moulds are easy to handle in lab settings. A built-in handle makes installation a one-person job—no heavy machinery needed.
Fully Detachable Parts: Every component, from the die lip to the adapter plate, can be easily removed for cleaning. All parts are ultrasonic-cleaner safe, and we include a custom brush set for deep cleaning.
Lab R&D: Test new biodegradable films or smart labels. Companies like Danone use these moulds to develop oxygen-blocking films that extend yogurt shelf life by 20%.
Boutique Production: Produce small batches of specialty films, like coffee bean degassing valves or luxury chocolate wrappers. The precision ensures consistent quality, even at low volumes.
Medical Packaging: Create ultra-thin films for pharmaceutical blister packs. Compliant with USP Class VI standards, they’re safe for nutritional supplements and medical food products.
R&D-Friendly: The adjustable design and compact size let you iterate quickly, saving months of development time. We offer a free trial program to test your materials on our demo moulds.
Material Versatility: Works with PE, PET, PLA, and more. We provide a detailed guide with recommended settings for each material, making it easy to switch between projects.
Global Support: Our technical teams in the US, EU, and APAC offer 24/7 assistance. Whether you need troubleshooting or optimization, we’re here to help.
