Views: 0 Author: Site Editor Publish Time: 2025-12-26 Origin: Site
A thermoforming machine can make different cup sizes if set up right. Hengfeng uses smart automation, quick-change mold systems, and energy-saving tech for fast work. The machine shapes cups from plastic sheets. It uses air pressure and servo motor drives to keep results the same every time. Workers can change molds fast to make cups in many shapes and sizes. Hengfeng’s machines work with many plastics and can stack cups by themselves. The technical needs and new ideas are shown below:
| Specification | Details |
|---|---|
| Forming Area | Max. 680 × 320 mm |
| Production Speed | Up to 174,000 cups per hour |
| Material Compatibility | Works with various plastics |
| Automation Level | Automatic stacking and forming |
| Air Pressure | Used for shaping cups |
| Servo Motor Drive | Ensures consistent results |
| Mold Change System | Quick mold changes |
| Innovation | Description |
|---|---|
| Advanced Automation | Machines use automatic forming and servo motors for fast material handling. |
| Energy-Saving Technologies | Uses heat pump systems and better heating to save energy. |
| Quick-Change Mold Systems | Molds can be changed in less than 20 minutes for more flexible production. |
| Automatic Stacking and Counting | Systems stack and count lids by themselves to make work easier. |
Hengfeng's thermoforming machines can make different cup sizes fast. They use molds that can be switched out. This helps factories meet what the market wants.
Workers can swap molds in less than 20 minutes. This means the machine does not stop for long. It helps make more cups in less time.
Smart automation and good controls keep the cup quality the same. This cuts down on waste and mistakes when making cups.
Teaching workers how to use the machine and change molds is very important. It helps keep the cups good and the work fast.
Using energy-saving tech and using materials well can save money. It also helps the factory make more cups.
Image Source: pexels
Modern cup thermoforming machines can use different molds. These molds let the machines make cups in many shapes and sizes. Manufacturers can switch molds to match what customers want. This makes it easy to change the size of the cups. Hengfeng builds mold systems that are easy to use. Workers can swap molds in less than 20 minutes with special systems. Usually, changing molds and setting up takes 30 to 45 minutes. Hengfeng’s machines make this much faster. Good molds help every cup look right and last longer.
Tip: Factories can quickly make new cup sizes with interchangeable molds. This helps them keep up with trends and busy seasons.
The mold design is very important for how the machine works. The forming mold decides the cup’s shape and height. The curling mold makes the rim smooth and safe to drink from. Good mold design keeps cup sizes correct and stops leaks or bent cups. Molds must fit well with plastic sheets or paper cup fans for good quality.
| Component | Impact on Cup Sizes |
|---|---|
| Forming mold | Sets the cup’s shape and height, which changes the size. |
| Curling mold | Makes the rim smooth and round, which helps people use the cup. |
| Precision | Accurate molds and steady machines keep cup sizes the same. |
| Stability | Stable machines make sure cups come out the right size every time. |
| Matching | Molds must fit the paper cup fan to stop leaks and bent cups. |
Cup thermoforming machines have settings you can change. Operators can adjust heat, cooling, and how cups come out. Small cups heat up fast. Big cups need more time to heat. Cooling and ejection settings protect each cup’s shape. Hengfeng’s machines use smart controls for these settings. This makes the machines more flexible and able to do more.
| Adjustable Setting | Purpose |
|---|---|
| Mold Design | Different molds are needed for different cup sizes. |
| Heating System | You can change the heat for small or big cups. |
| Cooling and Ejection | Bigger cups need more cooling and gentle ejection. |
Hengfeng’s machines can make many cup sizes. They work with lots of plastics, which makes them flexible. You can change the machine to make cups for food, drinks, or stores.
| Customization Options | Description |
|---|---|
| Adaptability | Machines can make many shapes and sizes for customers. |
Small thermoforming machines use less energy and are easy to use for short jobs. Hengfeng’s machines use good molds, easy-to-change mold systems, and smart automation. This helps the machines work better and make more cups.
Note: Hengfeng’s new ideas and custom options help customers stay ahead and meet many needs.
A cup thermoforming machine makes cups in a few steps. First, it pulls in plastic sheets. The machine heats the sheets until they bend easily. Then, the machine pushes the soft plastic into cup molds. After that, the cups cool down so they stay firm. Trimming cuts off extra plastic for smooth edges. At the end, the machine stacks and gets the cups ready for packing. Each step helps make different cup sizes and keeps the quality good.
| Step | Description | Effect on Cup Size |
|---|---|---|
| Plastic Sheet Extrusion | Plastic resins are extruded into sheets. | Determines the initial thickness of the cup. |
| Heating | The plastic sheet is heated until flexible. | Affects the material's ability to conform to the mold. |
| Forming | The heated sheet is shaped into cup molds using various methods. | Directly shapes the final dimensions of the cup. |
| Cooling | The shaped cups are cooled to maintain rigidity. | Ensures the cup retains its formed size. |
| Trimming | Excess material is trimmed for smooth edges. | Influences the final appearance and uniformity. |
| Stacking & Packaging | Finished cups are stacked and prepared for packaging. | Does not affect size but impacts handling and storage. |
The forming step is where cup sizes change. The machine uses different molds to make many cup sizes. Workers can switch molds to make new sizes fast. They pick the right mold for each job. The forming step sets the cup’s height, width, and shape. Heating and cooling settings also help with different sizes. Hengfeng’s machines let workers change molds quickly. This makes the machine do more work and be more useful.
Tip: Workers can make new cup sizes by picking the right mold and changing machine settings.
Hengfeng uses automation to keep quality high for all cup sizes. Automated systems control every step of making cups. The machine makes sure every cup is the same, no matter the size. Automation helps stop mistakes and makes work faster. The machine can make more cups in less time, which saves money on labor. Hengfeng’s machines use smart controls to check quality and make sure every cup is good. The company works to make many cup sizes with strong machines and good quality.
Automated systems make cup production faster.
Results stay the same for all cup sizes.
Fewer mistakes happen during the process.
Image Source: pexels
Switching cup sizes means workers change the mold and settings. Hengfeng’s machines make this job fast and easy. It usually takes less than 20 minutes to switch sizes. This helps factories keep making cups without stopping for long. Short breaks mean companies can make new sizes quickly. They do not have to wait a long time. Fast changes also help the machine work at full speed and make more cups.
Tip: Quick mold changes let factories make many cup sizes and keep customers happy.
Making different cup sizes with one machine changes costs in a few ways. Factories need special molds, but these cost less than other types. Running the machine uses power and needs care to stop problems. Using less plastic and planning well can cut waste and save money. Companies can spend less by making smart choices for each cup size.
| Cost Factor | Description |
|---|---|
| Tooling Costs | Custom molds cost 10,000to50,000, which is cheaper than other ways of molding. |
| Operational Expenses | The machine uses power and needs care to keep working well. |
| Material Optimization | Using thinner plastic and good planning makes less waste and saves money. |
Workers must learn how to make different cup sizes and keep them good quality. Hengfeng helps by teaching workers how to use the machines and change sizes. The Cup Rimming Machine works with cups from 50mm to 120mm. It makes the cup edges stronger and look better. Hengfeng’s machines use many plastics and fit with other machines in the factory. Training helps workers change settings, swap molds, and check every cup for quality.
| Feature | Description |
|---|---|
| Machine Type | Cup Rimming Machine |
| Cup Size Range | 50mm to 120mm |
| Functionality | Makes cup edges better and stronger while making cups |
| Material Compatibility | Works with many plastics like PET, PP, PS, PLA, and more |
| Integration | Fits with other machines in the factory |
| Industry Standards | Makes cups that are very good quality and meet rules |
Note: Good training and support help factories make great cups and change sizes fast.
Making cups in many sizes with one thermoforming machine is not easy. Factories face problems with mold design, machine power, different materials, and how fast they work. Each part can change how well the machine makes cups. Hengfeng uses new technology and strong support to fix these problems.
Changing cup sizes can make the machine stop working for a while. This pause slows down how many cups get made. It also makes it hard to finish orders on time. When workers swap molds or change settings, the machine does not make cups. Less time making cups means the factory earns less money.
Some reasons for downtime are:
Changing molds for new cup sizes
Changing machine settings for each size
Waiting for the machine to heat or cool for different plastics
Factories can make downtime shorter by doing these things:
Using clear steps helps workers change molds fast and safely.
Teaching workers many jobs makes switching easier.
Training more workers means more people can help, so work does not stop.
Hengfeng’s special quick-change mold systems and training help workers switch sizes fast. These ideas keep the machine working and help factories make more cups.
Making cups in different sizes can cause problems with quality. Each size needs the machine set up just right. If workers do not set it up well, cups can be wrong or waste plastic.
| Challenge | Implication |
|---|---|
| Calibration and setup errors | Can make cup making slow and lower quality. |
| Inconsistent cup quality | Bad adjustments can waste plastic and cost more. |
| Need for precise adjustments | Needed to make many sizes without stopping work. |
Hengfeng uses smart controls and strict checks to fix these problems. Their machines change settings for each cup size and plastic type. This keeps every cup strong and looking the same. Good support and special technology help factories keep quality high for all cup sizes.
Tip: Training and regular care help workers keep the machine working well for every cup size.
A thermoforming machine from Hengfeng can make many cup sizes fast. If workers set up the machine right, cups stay the same quality. Good mold care also helps every cup look and work well. Training and support help workers change cup sizes and plastics easily. Hengfeng’s machines use smart automation and quick-change systems to save time. Making different cup sizes lets factories react fast when the market changes.
| Key Factor | Description |
|---|---|
| Versatility | Can use many plastic types for different cups. |
| Precision and Consistency | Smart controls keep cup sizes correct every time. |
| Automation and Efficiency | Makes cup production faster and uses less labor. |
| Customization | Has molds for any cup size or style. |
Tip: For best results, use quick-change molds, set the right heat and pressure, and match the conveyor speed to the cup size.
Yes. The machine can make many cup sizes. Workers change the molds and settings. Hengfeng’s quick-change mold system helps workers switch sizes fast.
Most workers can change molds and settings in under 20 minutes. Hengfeng’s design makes this job easy and quick.
Hengfeng machines work with PET, PP, PS, PLA, and other plastics. This lets factories make cups for many customer needs.
Production speed can change with cup size. Smaller cups are made faster. Hengfeng’s automation keeps output high for all sizes.
Operators need training to change molds and settings. Hengfeng gives support and teaches workers how to use the machines.
